40 Tons Trackless Battery Powered AGV Reshaping Heavy Duty Logistics
Difficulties
In modern industrial logistics, safely and efficiently transporting tons of building materials and other supplies has always been a significant challenge for companies. Traditional rail-based transport systems are limited, while conventional handling equipment struggles to balance heavy loads with flexibility.
Solution
This AGV, measuring 3000 x 1200 x 600 mm and built on a cast steel frame with a hydraulic lift mechanism, maintains an accuracy of ±2mm/m while carrying 40 tons of stone material, making it a perfect fit for the precise docking of building materials and other supplies within the workshop.
To address complex factory conditions, the device utilizes a steering system with wireless remote control and intelligent coding control, enabling operators to flexibly dispatch the equipment within a 20 meters range without track, overcoming the distance limitations of traditional rail transfer carts. The lithium battery and intelligent charger combination allows for on-the-go charging, and its high temperature resistance (-15°C to 60°C) ensures continuous operation and stability in the workshop even during summer.
In terms of safety features, laser dead man stop sensors, safety edges, and an emergency stop button provide triple protection. Audible and visual warning lights and an LED display provide real-time operational status feedback. Its reliability is proven by its zero-accident record throughout the year.
Application
After implementation, this AGV replaced six traditional forklifts and 12 manual workers, increasing building material transfer efficiency by 230% and reducing single docking time from 15 minutes to 3 minutes.
Its environmentally friendly, zero-emission design and the stable performance of its hydraulic lifting mechanism make this device a benchmark solution for heavy load handling in the building materials and heavy machinery industries, fully demonstrating its adaptability to trackless and intelligent upgrades.
