Maintenance-free Battery-powered Rail Transfer Cart Facilitates Precise Handling of High-temperature Furnace Doors
Customer Pain Points:
A ceramic high-temperature firing workshop has long faced challenges in furnace door handling. Traditional forklifts are unable to adapt to high-temperature environments, while manual handling is inefficient and poses safety risks. Moreover, the furnace doors need to move frequently back and forth between points A and B, demanding extremely high positioning accuracy and heat resistance from the handling equipment.
Customized Solutions:
To address these needs, the maintenance-free battery-powered rail transfer cart overcomes these challenges with three core designs:
01 High-temperature Resistance + Flexible Energy Supply
The box-girder type cast steel frame with high-temperature resistant coating ensures stable long-term operation beside the firing furnace. The maintenance-free batteries, combined with portable charging piles, eliminate limitations of rail-based power supply, enabling 24/7 uninterrupted operation.
02 Precise Lifting and Positioning
The hydraulic lifting device (with a bracket as wide as the door) and the triangular iron frame support structure ensure vertical lifting of the furnace door without deviation. The dual-table design, featuring an openwork section and a flat surface, enables automatic loading and unloading of the furnace door via the hydraulic bracket, with an error control within ±2mm.
03 Intelligent Control
The 90° rotating rudder-like wheels, coupled with the ability to move longitudinally and transversely, allow for right-angle turns in narrow spaces. The PLC coding system, integrated with an LED screen for real-time monitoring, supports remote control operation and path programming, eliminating risks associated with manual intervention.
Effectiveness Comparion
| Indicator | Original Manual Handling | Customized Transfer Cart |
| Single Trip Duration | 15 minutes | 3 minutes |
| Positioning Accuracy | Dependent on experience, error > 10cm | Automatic calibration, error < 2mm |
| High-temperature Adaptability | Personnel need rotation breaks | Continuous operation without interruption |
Extended Applicable Scenarios: This design can be replicated in glass melting furnaces, metallurgical workshops, and other fields requiring high-temperature precision handling. It supports secondary customization according to load capacity and dimensions.
