Rail Transport Vehicle:Material Handling Solution for Building Materials Factory

Operational Challenges
A major building materials manufacturer faced the challenge of requiring an infrastructure vehicle capable of transporting bulk materials, precast components, and heavy equipment over factory rails for extended periods, at high frequency, and with substantial tonnage.

Solution
Our cable reel powered hydraulic lift rail transport system employs cable reel energy supply to fulfil demands for unrestricted operational duration and efficient heavy duty handling. Engineered for the plant's high temperature, dusty environment, this vehicle utilizes an intelligent coding system to achieve both efficient logistics movement and pre-programmed route energy delivery, thereby reducing exposure of personnel to hazardous working conditions.

Advantages
The transport vehicle utilizes cast steel wheels and a hydraulic lifting mechanism, enabling height adjustment for autonomous material loading/unloading while handling heavy loads. This accommodates varying production line loading platform requirements.

The control unit features wireless remote operation combined with an intelligent coding system, allowing operators to precisely regulate speed and lifting height within a 20 meters range. Integrated with laser dead man stop (laser zone emergency stop) and audible/visual warning lights, the system ensures emergency braking within 0.3 seconds should personnel inadvertently enter the rail area. An LED display provides real-time load data and system status, enabling operators to maintain constant oversight of operational conditions.

Applications
This bespoke solution emphasizes product ‘customization and flexibility’: both chassis height and vehicle configurations can be dynamically adjusted to workshop layouts. Dual-vehicle synchronized scheduling meets peak production demands, reducing labour costs by 60% compared to traditional manual/forklift operations while doubling daily transfer efficiency. Its pure electric power supply achieves zero emissions, aligning with building materials factories' environmental retrofitting requirements.